This flexible-duty honing system enhances operator convenience and quick changeovers and comes with an array of standard features and options that expand your shop’s honing capabilities and productivity. The VersaHone horizontal honing machine is ideal for hydraulic repairs, injection barrels, meter runs and more.
Standard Features
- Programmable automatic tool expansion system
- Universal chain-type fixturing system
- Tool support rest
- 1.25” diameter hardened steel ways
- Touchscreen PLC operator controls
- Part program storage
- Magnetic filtration system
Options
- Large selection of vitrified and metalbond abrasives
- 2-meter or 4.5-meter stroke lengths
- Special electrical system options
- Paper media coolant filtration system
- CE certification available
The PowerHone horizontal tube honing machine features full servo control and a redesigned user interface, Allen-Bradley controls and a new, modular platform that will improve equipment order lead times by 30%. It is offered with multiple fixturing and system options and is ideal for parts processed in the aerospace, defense, plastics and hydraulics industries.
Standard Features:
- Automatic tool expansion with load sensing
- Universal part-holding fixtures
- Stationary driveshaft support
- 1.5” diameter hardened steel ways
- 2.0” diameter bayonet spindle
- Touch screen operator controls
- Auto dwell/short-stroke
- Part program storage
- Driveshaft indexing feature
Options:
- IIot ready, with full data capability
- Remote connectivity for online support and monitoring
- Collant filtration system
- Small bore processing options
- Large variety of abrasive honing stones
OTW’s standard-duty UltraHone horizontal honing machine is well suited for heavy stock removal and high production for a variety of parts in the defense, plastics, hydraulics, energy and raw materials industries. With full servo control and a variety of system options, the UltraHone horizontal honing machine offers a rugged, reliable and precise honing equipment choice for demanding process requirements. It provides bore size capabilities of 1.5 inches to 24 inches (38-610mm).
Standard Features:
- Full servo motion on all axis
- Automatic tool expansion
- Universal part-holding fixtures
- Touch screen operator controls
- Stationary driveshaft support
- 3.0” diameter hardened steel ways
- Automatic way lubrication system
- Flanged spindle drive
Options:
- Various coolant/filtration options
- Variety of abrasive honing stones
- Median size control system
- Indexing traveling driveshaft supports
- Pneumatic tool lift
- Specialized fixturing options available
- Special electric system option available
- CE certification available
The OTW UltraHone XL horizontal honing machine handles the heaviest of stock removal and production requirements. Offering a hydraulic drive system and Allen-Bradley controls, the UltraHone XL is ideal for reliable and precise heavy-duty honing of tube parts for the raw materials, defense, plastics, hydraulics and energy industries. Accommodating bore sizes of 1.5 inches to 24 inches (38-610mm), the UltraHone XL horizontal honing machine offers the maximum in production capacity.
Standard Features:
- Automatic tool expansion
- Universal part-holding fixtures
- Pneumatic tool lift
- Indexing driveshaft support
- 3” diameter hardened steel ways
- Automatic way lubrication system
- Touch screen operator controls
- Drive shaft oil reduction device
- Dwell – blind end processing
- Part program storage
Options:
- Automatic rough/finish tool expansion system
- Traveling driveshaft supports
- Coolant filtration – multiple options
- Specialized fixturing options
- CE certification
- Special electrical system options
- Large variety of honing abrasives
|
VersaHone Horizontal |
PowerHone Horizontal |
UltraHone Standard Horizontal |
VersaHone Horizontal XL |
Suitability |
Flexible duty |
Medium duty |
Standard duty |
Maximum productivity |
Spindle Power (Max) |
5.0 HP 3.7 kW |
26.82 HP 20 kW |
40.23 HP 30 kW |
50.0 HP 37.3 kW |
Drive Type |
VFD Gearmotor |
Servo |
Servo |
Hydraulic |
Stroke Power |
2.0 HP 1.5kW |
14.75 HP 11 kW |
14.75 HP 11 kW |
25.0 HP 18.6 kW |
Drive Type |
Servo |
Servo |
Servo |
Hydraulic |
Feed System |
Rotary, Servo |
Linear, Servo |
Linear, Servo |
Push, Hydraulic Linear, Servo |
ID Capacity Min.* |
2.0" 50mm |
0.5” 12mm |
1.5" 38mm |
1.5” 38mm |
ID Capacity Max.* |
22.0” 559mm |
22.0” 559mm |
24.0” 610mm |
24.0” 610mm |
OD Capacity* |
24.0” 610mm |
22.0” 559mm |
26.0” 660mm |
26.0” 660mm |
Optional Stroke Capacity |
Up to 14.5' 4.5M |
Up to 26' 8M |
Up to 45' 14M |
Up to 56' 17M |
Reciprocation Rate (Infinitely Variable) |
1-90 FPM |
1 -100 FPM |
1 -100 FPM |
1-100 FPM |
Tooling Type Ref. OTW Tooling Catalog |
VHT/MPS |
MD/MD Modular |
HD/HD Modular |
HD/HD Modular |
Max. Stock Removal** |
0.16 in3/min (2.6 cm3/min) |
1.00 in3/min (16,4 cm3/min) |
1.75 in3/min 28.7 cm3/min |
2.5 in3/min 40,9 cm3/min |
Typical Industries Served |
Hydraulic repair remanufacture |
Aerospace Defense Plastics Hydraulics |
Raw materials Defense Plastics Hydraulics Energy |
Raw materials Defense Plastics Hydraulics Energy |
*Recommended based on typical application. Options available. |
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**Based on recommended tooling using conventional abrasives in mild steel |
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